U.S. Cordless Power Tools Market Size By Tool Type, Drilling & Fastening, Sawing & Cutting, Demolition, Material Removal, Routing, Category, Motor Type, Battery, End-users, Industrial, Distribution Channel, Geography.

U.S. Cordless Power Tools Market Research Report 2025-2030

U.S. CORDLESS POWER TOOLS MARKET SIZE & OVERVIEW

The U.S. cordless power tools market size was valued at USD 5.84 billion in 2023 and is expected to reach USD 7.87 billion by 2029, growing at a CAGR of 5.11% during the forecast period. The market is witnessing significant growth and transformation because of the rising adoption of battery-powered tools. Several market players are significantly transforming their product offerings by investing in R&D. For instance, in 2024, Hilti launched its new cordless tools on its 22V Nuron battery platform. The SC 6WP-22 Plunge saw, which is designed for cutting in wood, fiberboard, drywall, and solid surfaces, including straight and bevel cuts and intricate cut-outs.

Cordless power tools are portable devices powered by batteries; they have a wide range of applications, including commercial and residential do-it-yourself activities. These tools are compact with a wireless design and offer a brushed and brushless motor option. It encompasses drilling, fastening, demolition, sawing, cutting, and material removal tools, which have extensive applications across industrial, commercial, and residential sectors, which has opened new opportunities for innovation in the US cordless power tools market.

The U.S. cordless power tools market shipments are expected to reach 81.75 thousand units by 2030. Several manufacturers aim to make power tools safer, more comfortable, and easier to handle, with ergonomic features such as anti-vibration technology, accessible controls, comfort grips, and improved compactness and lightness. For instance, in 2025 Bosch introduced PROFACTOR 18V SDS-max, a compact design demolition hammer with anti-vibration systems. Furthermore, the growth of the U.S. cordless power tools market is driven by strategic acquisitions, for instance, in 2024, Rhino Tool House acquired Power Tools & Supply, Inc., which is a Michigan-based provider of assembly tools and material handling solutions for the automotive and automation sectors. This acquisition strengthens Rhino Tool House's presence in Michigan and Northern Ohio, enhancing its service capabilities and expanding its product offerings.

Home improvement building projects across the U.S. are witnessing a great transition, which is expected to positively influence cordless equipment, such as drilling and fastening tools. For instance, during 2024, 54% of U.S. homeowners significantly completed renovation projects, with median spending hitting USD 20,000. Also, in 2023, around 93% of American women indulged in DIY home improvement habits and completed projects by spending an average of USD 2,300. Hence, the increasing interest towards DIY activities is significantly supporting the market growth of the U.S. cordless power tools market because of the presence of versatile lightweight tools such as cordless drills, saws, and sanders with ergonomic designs and high run time.

IMPACT OF U.S. & CHINA TRADE WAR

The ongoing geopolitical tensions between the U.S. and China is a trade war which is likely to disrupt the U.S. cordless power tools market. Tariffs, export controls, and restricted access to raw materials are likely to raise production costs and cause delays, which lead to higher prices and limited availability in global markets. Thus, the market conditions reflect growing concerns about competitive pressures for raw materials, specifically from Chinese companies developing more cost-effective solutions.

DEVELOPMENTS IN THE U.S. CORDLESS POWER TOOLS MARKET

Innovative cordless power tools come which are integrated with Bluetooth connectivity and smartphone connection applications for tracking tools and equipment are gaining momentum across end-users. For instance, Bosch 12V Plane Laser allows for set-up of the laser from across the room and power saving mode activation with the Bosch Leveling Remote App.

With the rising DIY culture across the U.S., compact design and comfort are the main considerations of vendors while designing advanced cordless power tools. Vendors like DeWalt and Bosch are also focusing on evolving comfortable grips and handles which are designed for variety of hand sizes. For instance, the DeWalt DCF680N2 8V Gyroscopic Cordless Screwdriver comes with an Ergonomic grip with rubber over-molding for a secure, slip-resistant hold.

MARKET TRENDS & ENABLERS

Companies like Stanley Black & Decker are focusing on the automotive industry’s growth by offering specialized tools, such as screwdrivers and wrenches specifically designed for automotive use and aftermarket services. Moreover, in 2024, electric-vehicle sales in the U.S. reached 1.56 million, which is 10% sales shares of all light-duty vehicles. This is expected to drive the demand for US cordless power tools across the automotive sector.

Vendors are increasingly accepting sustainable approaches to meet evolving consumer expectations by focusing on using recycled and sustainable materials in the production of power tools. Stanley Black & Decker has also aimed to make at least 50% of stainless-steel products from recycled materials by 2025. Thus, such initiatives are likely to support the development of cordless power tools.

INDUSTRY RESTRAINTS

The fluctuations in raw material pricing, trade barriers can also determine the competitive edge of the vendors as compared with indigenous players. Often, these trade barriers, in terms of duties, may imply an unfair advantage to local vendors that might not often offer equal precision and quality. However, regulations such as OSHA and ANSI mandating local sourcing in key geographies limit cross-border opportunities for leading vendors, likely to boost the U.S. cordless power tools market.

U.S. CORDLESS POWER TOOLS MARKET SEGMENTATION INSIGHTS

INSIGHTS BY TOOL TYPE

In 2024, the drilling & fastening segment is having the largest market share and is further classified into sub-categories such as drills, impact wrenches, impact drivers, screwdrivers, and nut runners. The growth of drilling & fastening tools is ascribed to the increasing popularity of DIY home improvement projects, especially in North America and Europe.

The sawing and cutting segments are the second largest market and are expected to add over USD 410.00 million by 2030, whereas the demolition segment is expected to grow at a CAGR of 4.27% in terms of revenue during the forecast period. The growing advancements by vendors have further accelerated the segment growth. For instance, DeWalt DCH966Z2 60V MAX 41 lb Cordless HEX Breaker Hammer delivers up to 41 joules of impact energy and 1,000 BPM and is designed for heavy-duty applications such as powered digging, channel creation, and slab demolition.

INSIGHTS BY CATEGORY

The mass segment holds the largest U.S. cordless power tools market share and is expected to grow at a CAGR of over 3.00% in terms of unit shipments during the forecast period. The broad use of equipment by DIY users drives the demand for mass cordless power tools. Furthermore, the premium segment holds a relatively lower market share. However, it is expected to grow at the highest CAGR during the forecast period.

INSIGHTS BY MOTOR TYPE

In 2024, the brushed motors cordless power tools segment is having the largest U.S. cordless power tools market share as they are cost-effective and require a one speed level. One of the advantages of brush motors is their simplicity, making them cost-effective and relatively easy to manufacture. However, brushless motors are growing at a high CAGR rate of around 6.51% in the U.S. cordless power tools market because of their low friction and low vibration features, which allow tools to operate quietly for longer periods.

INSIGHTS BY BATTERY

In 2024, the 12V cordless power tools segment accounted for the largest U.S. cordless power tools market share and is expected to grow at a CAGR of 3.47% in terms of revenue during the forecast period. The 40V segment is growing at a high CAGR of over 7.00% in terms of revenue during the forecast period. The 40V segments cater to industrial users who require maximum torque and durability for tasks like concrete drilling, demolition, or heavy metal cutting.

INSIGHTS BY END-USERS

In 2024, the industrial end-user segment is the major contributor, generating revenue of over USD 4.2 billion in the U.S. cordless power tools market. The presence of a robust construction and automotive industry across the country is further supporting the market growth across industrial end-user segments. For instance, in 2025, the new-car sales have a solid start by 4% compared to 3.9 million vehicles in 2024. Also, the rise in the application of precision parts and rising U.S. consumer traffic are expected to drive the demand for cordless power tools in the aerospace market.

The commercial end-user is the second largest, and in 2024, the Southern U.S. was the largest revenue generator in the segment, which was valued at over USD 340.00 million and grew at a CAGR of 6.26%. Furthermore, the residential end-user segment is expected to grow at a CAGR of 7.37% in terms of revenue. The preference for cordless power tools for home improvement and DIY activities is expected to drive the demand for the residential segment during the forecast period.

INSIGHTS BY DISTRIBUTION CHANNEL

The offline sales channel is a traditional method of distributing products in the market and has a crucial role in the global U.S. cordless power tools market. The preference for offline channels remains high to minimize the risk of receiving damaged products, since cordless power tools involve high costs. Furthermore, the online segment includes third-party e-retailers, the brand’s website, and others. The rising preference for e-commerce in the online sales channel is gaining momentum and growing at a CAGR of over 6.00% in terms of revenue during the forecast period.

GEOGRAPHICAL ANALYSIS

In 2024, the Southern U.S. region dominates the U.S. cordless power tools market and accounts for a significant share of over 33% in terms of revenue during the forecast period. The growth is ascribed to the presence of the largest population base, resulting in a higher number of housing units and growth in the real estate, tourism, and hospitality sectors. Furthermore, the Western region is expected to witness a significant growth rate of 4.42% in terms of unit shipments in the U.S. cordless power tools market during the forecast period because of the rising industrialization, urbanization, and increasing disposable income in emerging economies like California and Washington. Northeastern and Midwestern U.S. hold significant growth potential, driven by infrastructure development, mining, and oil and gas industries.

VENDOR LANDSCAPE

The U.S. cordless power tools market is characterized by low market concentration with high competition. Key players, including Stanley Black & Decker, Bosch, Makita and TTI among others has established dominance in the market by continuously innovating and expanding their product offerings. Moreover, several vendors are strategically implementing innovative technologies to maintain their market positions. For instance, in 2023, Bosch introduced its NanoBlade technology in its EasySaw 12 cordless multi-saw, the EasySaw 50, and the MaxSaw 50 models for the DIY segment.

The leaders in the U.S. cordless power tools market are making significant R&D investments to enhance their product availability and differentiation. For instance, Bosch actively invests in developing and expanding its cordless power tools including both DIY and professional lines. In 2024, the company spent around USD 8.89 billion on R&D.

U.S. CORDLESS POWER TOOLS MARKET NEWS

1. In 2025, TTI is likely to continue its mission of cordless domination, bringing disruptive technology and innovative design to the market to cater to the growing trend of energy-efficient products and tools.
2. In 2025, Makita launched new XGT 40Vmax and LXT 18V tools for combo kits, cutting, fastening, sanding, cleaning, and measuring, along with new accessories.
3. In 2024, Snap-on introduced its 14.4 MicroLithium Cordless Nibbler Kit to easily cut through mild steel up to 16-gauge and most nonferrous materials such as aluminum, brass, laminates, fiberglass, and high-density fiberboard.
4. In 2023, Bosch Power Tools has introduced rechargeable battery for professional power tools which supplies up to 70% longer runtime compared its previous batteries.